Water Healer's continuous pyrolysis — multi-stage process control, precise temperature regulation and a self-sustaining reaction — converts waste tires (end-of-life tires, ELTs) into recovered carbon black, pyrolysis oil, fuel gas and steel wire: full-component resource recovery, with every output stream returned to industrial use.
Waste tires generated in 2024; about 50% was collected, leaving significant recovery potential
2025 global waste tire recovery market; pyrolysis capacity growing 18.6% year on year
Share of new pyrolysis installations; continuous systems are now the mainstream route
Pyrolysis char is upgraded into recovered carbon black (rCB), which can substitute for virgin carbon black in tires and rubber products. In 2023, less than 1% of tire-grade carbon black was sourced from end-of-life tires — that supply gap is the market opportunity.
Standard limits (HG/T 5459-2018, Waste Tire Pyrolysis Carbon Black): iodine adsorption number ≥90±10 g/kg; OAN ≥60±9 mL/100 g; CTAB ≥45±8 m²/g; toluene transmittance ≥80%; oil content of comparable products >2%.
Meets Chinese rubber-grade N660 / N330 specifications and is benchmarked against publicly available requirements from leading tire makers; complies with applicable EU PAH limits for rubber articles
Using rCB in new tires cuts CO₂ emissions from carbon black production by up to 85% (Bridgestone–Michelin rCB joint white paper)
Global carbon black consumption in 2025; tires account for about 62% (≈11.2 million tonnes)
Demand for green carbon black substitution from the top six tire makers alone by 2030
Public sustainable-material targets of Michelin, Bridgestone, Continental and other leading tire makers
Low-grade char from batch and informal pyrolysis operations is upgraded in an oxygen-free process, converting close to 100% into recovered carbon black.
Oil yield reaches 52.4%, against a 40–46% industry mainstream — an extra 60–120 kg of oil per tonne of feedstock. Each tonne can be directed to two applications: fuel for stable demand, or chemical feedstock for higher-value use.
Oil-1 48.08% + Oil-2 4.32%
A 6–12 percentage-point advantage over the industry mainstream
Additional oil output per tonne of feedstock, realizable at prevailing market prices
Heavy fractions feed our own furnace black line, hedging exposure to oil prices
Premium ranges are indicative; actual prices depend on market conditions and long-term contracts.
Non-condensable gas from pyrolysis is recovered and used for process heat, making the plant energy self-sufficient in normal operation. This lowers operating cost and makes the resulting carbon reductions a net gain.
Full-stream basis; 6.83% measured at granule feed
Per-tonne pyrolysis energy with flue-gas recirculation
Industry average without heat-transfer optimization or gas recirculation
Self-supplied energy removes most purchased fuel; savings grow with capacity.
Staged grading, precise temperature control and a self-sustained reaction enable continuous runs of 60+ days.
Plant emissions are accounted for first, so the remaining reductions are net and claimable.
As carbon constraints tighten, the choice of treatment route determines the carbon bill. Per tonne of waste tires, pyrolysis delivers the largest emission reduction of any treatment route — reportable in ESG disclosure and developable into carbon credit assets.
Notes: (1) Full-component shares are indicative mass-balance ranges (steel wire 15–20%, pyrolysis oil 39–42%, char 32–34%, gas 8–10%); measured data from on-site weighbridge tests (10,400 kg feed, 97.85% accounted, 2.15% loss and measurement error). (2) Per-tonne reductions follow the ISO 14040/14044 substitution method with literature-based substitution factors; full-scope ≈2.4–2.5 tCO₂e/t and 1.1 tCO₂e/t is the conservative figure currently cited. Figures are internal estimates pending third-party verification (ISO 14064 / GHG Protocol) before external use. (3) Premium and carbon-asset ranges are order-of-magnitude estimates for commercial positioning, not revenue commitments; actual values depend on market prices, long-term contracts and carbon market rules. (4) Route ranking and per-tonne route figures: research report "Circular Economy in Support of Carbon Peaking"; rCB emission figure: Bridgestone–Michelin rCB joint white paper. Other industry sources: CPCI, Huaxi Securities Research, JATMA / Japan Tire Recycling Center, EU BlackCycle project, BASF public LCA.